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Eccentric Load Angle⚠ unverified

Mechanical / Welds · Compute the combined weld stress for an eccentric load applied at an angle

Parameters

InputSymbolUnitDefaultDescription
FFN1.0Applied load on the weld
thetaθ1.0Angle of the applied load measured from the weld axis, in degrees
LLm1.0Length of the weld
hhm1.0Weld leg size
eem1.0Eccentricity of the load from the weld group centroid
OutputSymbolUnitDescription
resultτPaCombined weld stress, in pascals (Pa)

The science & history

Understanding the Parameters

Derivation (Approaching a Proof)

Resolve $F$ at angle $\theta$ from the weld axis into two components and superpose their stresses on a single vertical weld of length $L$ and throat $t = 0.707\,h$:

  1. Axial component $F\cos\theta$ acts along the weld and is carried in direct shear over the throat area $A = 0.707\,h\,L$: $$\tau_{\text{direct}} = \frac{F\cos\theta}{0.707\,h\,L}.$$

  2. Transverse component $F\sin\theta$ acts across the weld at eccentricity $e$, creating a bending moment $M = F e\sin\theta$. Treating the weld as a line of length $L$, its section modulus is $S = tL^2/6$; the registry drops the throat factor and uses $S \approx hL^2/6$, giving $$\tau_{\text{bend}} = \frac{M}{S} = \frac{F e\sin\theta}{hL^2/6} = \frac{6\,F\,e\,\sin\theta}{hL^2}.$$

Adding the two (a scalar sum here, taking them as co-directed for the worst case):

$$\tau = \frac{F\cos\theta}{0.707\,h\,L} + \frac{6\,F\,e\,\sin\theta}{hL^2} = F\left(\frac{\cos\theta}{0.707\,h\,L} + \frac{6\,e\,\sin\theta}{hL^2}\right).$$

Dimensional check. Direct term: $\dfrac{\text{N}}{\text{m}\cdot\text{m}} = \text{Pa}$. Bending term: $\dfrac{\text{N}\cdot\text{m}}{\text{m}\cdot\text{m}^2} = \dfrac{\text{N}}{\text{m}^2} = \text{Pa}$. Both terms are stresses, so $\tau$ is in Pa.

History and Development

Combining direct and bending stresses by superposition is the everyday tool of eccentric-connection design, predating welding itself (it is how riveted brackets were checked). For welds, the AISC/Shigley "line method" treats the weld as a one-dimensional line, computes its section properties per unit throat, and adds direct and moment-induced stresses — exactly the two terms above. Resolving the load by angle simply generalises the pure-shear and pure-bending cases into one expression for an obliquely applied load.

Related Concepts: Eccentric Weld Primary Shear, Eccentric Weld Secondary Shear, Weld Bending Stress, Eccentric Weld Load, Fillet Weld Size, Section Modulus

Notes: Supply $\theta$ in radians (trig functions). Bending term drops the $0.707$ throat factor — inconsistent with the direct term; approximate combined stress. Scalar (worst-case co-directed) sum.

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